Where to start with this superb engine build? Let's start inside out.
The engine has been fitted with Forged pistons and Integrated Engineering forged con rods. It also has a Ferrea 1mm oversized uprated valve train kit and Catcams Hot Street high-lift camshaft. A HEP Motorsports 2.0T FSI Stage 1 performance intake manifold has been used, and Audi RS4 injectors allow the required amount of fuel; there is also Devil’s Own stage 2 DVC30 water/methanol injection system.
A Eurojet front-mount intercooler, a REVO high-flow intake system, and a REVO integrated throttle body pipe get the air into the engine. The turbo has been upgraded to a Garrett GTX3071R and ATP Turbo stainless steel exhaust downpipe to suit the AWD system, which is then connected to a Milltek custom full stainless steel 3" exhaust system.
The fuel is delivered by a Loba high-pressure fuel pump (Audi RS3 sender fuel pump) mounted in the saddle fuel tank taken from a 2009 Golf R32. This does read slightly less on the fuel gauge when full but shows the correct amount when lower. The whole engine has been set up with a REVO PCV revamp kit, and REVO Stage 4 software remap. Holding all this in place are Revo Technik uprated engine mounts and REVO Technik pendulum transmission mount.
The transmission is another work of art!
Transporting the power from the engine to the gearbox is a Loba stage 2 clutch and single-mass flywheel; this is connected to a VAG 2.0TFSI AWD gearbox outer casing with a Quaife limited-slip differential. Then the magic happens with a 2009 R32 front transfer box and prop shaft, which is coupled to a Haldex Gen2 rear differential and controller taken from a 2007 Audi S3 8P.
The rear subframe from the Audi S3 has also been used. To get this to fit, the boot floor pan was altered to accommodate the subframe, which involved cutting a section of the spare wheel well out and re-enforcing with a new box section. All welding and fabrication works are said to have not altered the structural integrity of the vehicle or the subframe.
The Haldex AWD system has been wired into the Leon Cupra R CAN Bus system, and the engine’s ECU management system. The AWD drive and ABS/EPS system have been enabled through VAG Com ECU software via the standard VAG Group protocols. No additional custom coding or alterations to the ECU software were required.
A set of Bilstein B14 Pro coilovers keeps the car stable on the road. In addition to these, are a set of front and rear H&R anti-roll/sway bars, a Superpro anti-lift kit on the front axle, and SuperPro poly bushes on the rear axle.
With all this power, big stoppers are needed. These have come in the form of a PB Brakes Seat Leon Cupra MK2 Front Big Brake Kit, which uses 8-pot calipers and 356x32mm discs. The rear is a PB Brakes Audi S3 Rear Big Brake Kit, which uses 4-pot calipers and 330x28mm discs.
As you can imagine with the quality of this car, there are no issues reported with the engine, transmission, suspension, or brakes.